Base of Good Production
We cooperate with customers from the very beginning of a car seat design, taking care of how we can reflect our technical know-how to the design plan. We believe "Good Production" means creating high quality things in an efficient way.
Automated Technique for Mass Production and Small Lot in Great Variety Production
Latest cutting machine enables us to cut large variety and small quantity materials efficiently. In 2014, automatic layer machine was introduced to improve efficiency.
Production Base by Highly Experienced Workers
Only sensitive human hands allow us to sew pieces of various, complex-shaped, and unstable soft materials. Highly experienced workers produce high quality seat covers.
The Key to QC (quality control)
Highly trained inspectors check many kinds of seat covers carefully to make sure that all of them are sewed in an instructed way. Inspectors especially check carefully how it can be seen from the front side since sewers work on the back side to sew.
FINISHED SEAT COVERS
Crown of Handmade Industrial Products
Every single car seat is completed by hands by putting a seat cover on a urethane pad metal frame inside. Seat covers are an essential auto part to drivers who can directly feel it comfortable.
Own Logistics is Our Main Artery
Depending on customer’s production schedule, we produce and ship in a half day cycle both in the morning and afternoon. Our timely shipping and production requests lead to inventory reduction.
SANAGE LOGISTICS BASE
Important Base Where Seat Covers and Information Gather
We opened new logistics base in Sanage area in Toyota where is close to our customer. It enables us to deal with shipping and quality issues quickly.
Technical Training Center for Performance Improvement
Toyotake Dojo is where a new employee and also an expert can receive training. Also, sometimes we hold a workshop for our customers. You can experience Japanese-style production, which continues to make large variety and small quantity products of the best quality.
QC CIRCLE SYSTEM
To Feel Rewarding and Comfortable
QC circle is conducted by leaders of each production line frequently. They are divided into small groups and solve issues while learning statistical method by themselves. We have annual report conference and award system both inside and outside company.
Standard of Safety, Quality, Productivity
Production site is always kept clean to efficiently deal with large variety and small quantity. All of us are working on improving layout by disposing of unnecessary things.
Infinite Communication Possibilities
Production schedule and daily quality report are put on a main board in production line. It makes it possible for cutting site and sewing site to cooperate in a workplace. Such visualization in a workplace allows anyone to work efficiently.
Reliable Global Partner
We can provide flexible production depending on quantity and any other request. Training system, which we instruct local employees in person, is established so that they can produce in Japanese style.